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pds/app/Http/Controllers/TestingPanelController.php
dhanabalan 9a73751e35
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Refactored alignments and updated get_motor_master method
2026-03-24 16:18:07 +05:30

504 lines
23 KiB
PHP

<?php
namespace App\Http\Controllers;
use App\Models\Item;
use App\Models\Line;
use App\Models\Machine;
use App\Models\MotorTestingMaster;
use App\Models\Plant;
use App\Models\TestingPanelReading;
use App\Models\WorkGroupMaster;
use Illuminate\Http\Request;
use Str;
class TestingPanelController extends Controller
{
/**
* Display a listing of the resource.
*/
public function index()
{
//
}
/**
* Store a newly created resource in storage.
*/
public function store(Request $request)
{
$expectedUser = env('API_AUTH_USER');
$expectedPw = env('API_AUTH_PW');
$header_auth = $request->header('Authorization');
$expectedToken = $expectedUser.':'.$expectedPw;
if ('Bearer '.$expectedToken != $header_auth) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Invalid authorization token!',
], 403);
}
$data = $request->all();
if ($data['plant_code'] == null || $data['plant_code'] == '') {
// return response("ERROR: Please provide a valid plant code.", 400)
// ->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Plant code can't be empty!",
], 400);
} elseif (Str::length($data['plant_code']) < 4 || ! is_numeric($data['plant_code']) || ! preg_match('/^[1-9]\d{3,}$/', $data['plant_code'])) {// !ctype_digit($data['plant_code'])
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Invalid plant code found!',
], 400);
}
$plant = Plant::where('code', $data['plant_code'])->first();
if (! $plant) {
// return response("Plant not found.", 400)->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Plant not found!',
], 400);
}
$plantId = $plant->id;
if ($data['line_name'] == null || $data['line_name'] == '') {
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Group work center can't be empty!",
], 400);
} elseif (Str::length($data['line_name']) < 0) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Invalid group work center found!',
], 400);
}
$gWorkCenter = WorkGroupMaster::where('name', $data['line_name'])->first();
if (! $gWorkCenter) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Group work center not found!',
], 400);
}
$gWorkCenter = WorkGroupMaster::where('name', $data['line_name'])->where('plant_id', $plantId)->first();
if (! $gWorkCenter) {
// return response( "Line not found for the specified plant : {$data['plant_code']}",400)->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Group work center not found for the specified plant : '{$data['plant_code']}'!",
], 400);
}
$gWorkCenterId = $gWorkCenter->id;
if ($data['machine_name'] == null || $data['machine_name'] == '') {
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Work center can't be empty!",
], 400);
} elseif (Str::length($data['machine_name']) < 0) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Invalid work center found!',
], 400);
}
$machine = Machine::where('work_center', $data['machine_name'])->first();
if (! $machine) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Work center not found!',
], 400);
}
$machine = Machine::where('work_center', $data['machine_name'])->where('plant_id', $plantId)->first();
if (! $machine) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Work center not found for the specified plant : '{$data['plant_code']}'!",
], 400);
}
$machine = Machine::where('work_center', $data['machine_name'])->where('work_group_master_id', $gWorkCenterId)->first();
if (! $machine) {
// return response("Machine not found for the specified line : {$data['line_name']}", 400)->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Work center not found for the specified Group work center : '{$data['line_name']}'!",
], 400);
}
$machine = Machine::where('work_center', $data['machine_name'])->where('plant_id', $plantId)->where('work_group_master_id', $gWorkCenterId)->first();
if (! $machine) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Work center not found for the specified Plant : '{$data['plant_code']}' and Group work center : '{$data['line_name']}'!",
], 400);
}
$lineId = $machine->line_id;
$machineId = $machine->id;
try {
$insertedSerials = [];
$missedItemCodes = [];
$duplicateItemCodes = [];
$existSnoCount = [];
if (! empty($data['item_codes']) && is_array($data['item_codes'])) {
foreach ($data['item_codes'] as $item) {
$code = $item['item_code'] ?? null;
// Check if item_code is present
if ($code == '' || $code == null) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item code can't be empty!",
], 400);
}
// Collect duplicates
if (isset($itemCodeCounts[$code])) {
$itemCodeCounts[$code]++;
// Only add to duplicates array once
if ($itemCodeCounts[$code] == 2) {
$duplicateItemCodes[] = $code;
}
} else {
$itemCodeCounts[$code] = 1;
}
$motorTestingMaster = MotorTestingMaster::whereHas('item', function ($query) use ($item) {
$query->where('code', $item['item_code']);
})->where('plant_id', $plantId)->first();
if (! $motorTestingMaster) {
$missedItemCodes[] = $item['item_code'];
}
if (! empty($item['serial_numbers']) && is_array($item['serial_numbers'])) {
foreach ($item['serial_numbers'] as $serial) {
$existSnoCount[] = $serial['serial_number'];
}
}
}
// If any duplicates found, return error
if (! empty($duplicateItemCodes)) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Duplicate item codes found in request: '.implode(', ', $duplicateItemCodes),
], 400);
}
$uniqueInvalidCodes = array_unique($missedItemCodes);
if (! empty($uniqueInvalidCodes)) {
// return response("Item codes : ". implode(', ', $uniqueInvalidCodes)." not found in motor testing master for the specified plant {$plant->name}", 400)
// ->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Item codes : '.implode(', ', $uniqueInvalidCodes)." not found in master for the specified plant : '{$plant->name}'!",
], 400);
}
$insertedSnoCount = [];
foreach ($data['item_codes'] as $item) {
$motorTestingMaster = MotorTestingMaster::whereHas('item', callback: function ($query) use ($item) {
$query->where('code', $item['item_code']);
})->where('plant_id', $plantId)->first();
$motorTestingMasterId = $motorTestingMaster->id;
if (! empty($item['serial_numbers']) && is_array($item['serial_numbers'])) {
foreach ($item['serial_numbers'] as $serial) {
// For update_count calculation
$updateCount = [
'plant_id' => $plantId,
'line_id' => $lineId,
'machine_id' => $machineId,
'motor_testing_master_id' => $motorTestingMasterId,
'serial_number' => $serial['serial_number'] ?? null,
'rework_count' => $serial['rework_count'] ?? 0,
];
// // Find the current max update_count for this composite key //updated_at
// // $maxUpdateCount = \App\Models\TestingPanelReading::where($updateCount)->max('update_count');
// $maxUpdateCount = TestingPanelReading::where($updateCount)->orderByDesc('update_count')->select('update_count')->first();
// // ->select(TestingPanelReading::raw('MAX(CAST(update_count AS INTEGER)) AS max_update_count'))->value('max_update_count');
// // ->value('update_count')
// First, get the maximum length
$maxLength = TestingPanelReading::where($updateCount)->selectRaw('MAX(LENGTH(update_count)) as max_length')->value('max_length');
// Then, get all records with that length
$lastUpdateCount = TestingPanelReading::where($updateCount)->whereRaw('LENGTH(update_count) = ?', [$maxLength])->orderByDesc('update_count')->select('update_count')->first(); // ->get();
$newUpdateCount = ($lastUpdateCount == null || $lastUpdateCount == '') ? 0 : (int) $lastUpdateCount?->update_count + 1; // $maxUpdateCount?->update_count
$updateCountString = (string) $newUpdateCount;
$row = [
'plant_id' => $plantId,
'line_id' => $lineId,
'machine_id' => $machineId,
'motor_testing_master_id' => $motorTestingMasterId,
'serial_number' => $serial['serial_number'] ?? null,
'winded_serial_number' => $serial['winded_serial_number'] ?? null,
'output' => $serial['output'] ?? null,
'before_fr_volt' => $serial['before_fr_volt'] ?? null,
'before_fr_cur' => $serial['before_fr_cur'] ?? null,
'before_fr_pow' => $serial['before_fr_pow'] ?? null,
'before_fr_res_ry' => $serial['before_fr_res_ry'] ?? null,
'before_fr_res_yb' => $serial['before_fr_res_yb'] ?? null,
'before_fr_res_br' => $serial['before_fr_res_br'] ?? null,
'before_fr_ir' => $serial['before_fr_ir'] ?? null,
'before_fr_ir_r' => $serial['before_fr_ir_r'] ?? null,
'before_fr_ir_y' => $serial['before_fr_ir_y'] ?? null,
'before_fr_ir_b' => $serial['before_fr_ir_b'] ?? null,
'before_fr_freq' => $serial['before_fr_freq'] ?? null,
'before_fr_speed' => $serial['before_fr_speed'] ?? null,
'after_fr_vol' => $serial['after_fr_vol'] ?? null,
'after_fr_cur' => $serial['after_fr_cur'] ?? null,
'after_fr_pow' => $serial['after_fr_pow'] ?? null,
'after_fr_ir_hot' => $serial['after_fr_ir_hot'] ?? null,
'after_fr_ir_hot_r' => $serial['after_fr_ir_hot_r'] ?? null,
'after_fr_ir_hot_y' => $serial['after_fr_ir_hot_y'] ?? null,
'after_fr_ir_hot_b' => $serial['after_fr_ir_hot_b'] ?? null,
'after_fr_ir_cool' => $serial['after_fr_ir_cool'] ?? null,
'after_fr_ir_cool_r' => $serial['after_fr_ir_cool_r'] ?? null,
'after_fr_ir_cool_y' => $serial['after_fr_ir_cool_y'] ?? null,
'after_fr_ir_cool_b' => $serial['after_fr_ir_cool_b'] ?? null,
'after_fr_freq' => $serial['after_fr_freq'] ?? null,
'after_fr_speed' => $serial['after_fr_speed'] ?? null,
'after_fr_leak_cur' => $serial['after_fr_leak_cur'] ?? null,
'locked_rt_volt' => $serial['locked_rt_volt'] ?? null,
'locked_rt_cur' => $serial['locked_rt_cur'] ?? null,
'locked_rt_pow' => $serial['locked_rt_pow'] ?? null,
'no_load_pickup_volt' => $serial['no_load_pickup_volt'] ?? null,
'room_temperature' => $serial['room_temperature'] ?? null,
'hv_test' => $serial['hv_test'] ?? null,
'batch_number' => $serial['batch_number'] ?? null,
'batch_count' => $serial['batch_count'] ?? 0,
'result' => $serial['result'] ?? null,
'remark' => $serial['remark'] ?? null,
'rework_count' => $serial['rework_count'] ?? 0,
'output_flag' => $serial['output_flag'] ?? 0,
'tested_by' => $serial['tested_by'] ?? null,
'updated_by' => $serial['updated_by'] ?? null,
'created_at' => $serial['created_at'] ?? null,
'updated_at' => $serial['updated_at'] ?? $serial['created_at'],
'scanned_at' => $serial['scanned_at'] ?? null,
'update_count' => $updateCountString,
];
// Insert the new record
TestingPanelReading::create($row);
$insertedSerials[] = $serial['serial_number'] ?? '[unknown]';
$insertedSnoCount[] = $serial['serial_number'];
}
}
}
}
if (! empty($insertedSerials)) {
if (count($existSnoCount) == count($insertedSnoCount)) {
// $messages[] = "Inserted serial numbers are: " . implode(', ', $insertedSerials);
return response()->json([
'status_code' => 'SUCCESS',
'status_description' => 'Inserted serial numbers are: '.implode(', ', $insertedSerials),
], 200);
} else {
$missingSno = array_diff($existSnoCount, $insertedSnoCount);
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Missed serial numbers are: '.implode(', ', $missingSno),
], 400);
}
}
} catch (\Exception $e) {
// return response($e->getMessage(), 500)->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Store testing panel readings internal server error : '.$e?->getCode(),
], 500);
}
}
/**
* Display the specified resource.
*/
public function get_motor_master(Request $request)
{
$expectedUser = env('API_AUTH_USER');
$expectedPw = env('API_AUTH_PW');
$header_auth = $request->header('Authorization');
$expectedToken = $expectedUser.':'.$expectedPw;
// $data = $request->all();
if ('Bearer '.$expectedToken != $header_auth) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Invalid authorization token!',
], 403);
}
$plantCode = $request->header('plant-code');
$itemCode = $request->header('item-code');
// $description = $item ? $item->description : '';
if ($plantCode == null || $plantCode == '') {
// return response("ERROR: Plant Name can't be empty", 400)
// ->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Plant code can't be empty!",
], 400);
} elseif (Str::length($plantCode) < 4 || ! is_numeric($plantCode) || ! preg_match('/^[1-9]\d{3,}$/', $plantCode)) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Invalid plant code found!',
], 400);
} elseif ($itemCode == null || $itemCode == '' || ! $itemCode) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item code can't be empty!",
], 404);
} elseif (Str::length($itemCode) < 6) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item code '{$itemCode}' should contain minimum 6 digits!",
], 404);
} elseif (! ctype_alnum($itemCode)) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item code '{$itemCode}' should contain only alpha-numeric values!",
], 404);
} elseif (! preg_match('/^[a-zA-Z1-9][a-zA-Z0-9]{5,}$/', $itemCode)) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item code '{$itemCode}' should not begin with '0'!",
], 404);
}
$plant = Plant::where('code', $plantCode)->first();
if (! $plant) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Plant not found!',
], 400);
}
$plantId = $plant->id;
$item = Item::where('code', $itemCode)->first();
if (! $item) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Item code not found in item table!',
], 404);
}
$item = Item::where('plant_id', $plantId)->where('code', $itemCode)->first();
if (! $item) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item code not found in item table for the plant : '$plant->name'!",
], 404);
}
$itemId = $item->id;
$description = $item ? $item->description : '';
$category = $item ? $item->category : '';
$motorTestingMaster = MotorTestingMaster::where('item_id', $itemId)->first();
if (! $motorTestingMaster) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Item code not found in motor testing master table!',
], 404);
}
$motorTestingMaster = MotorTestingMaster::where('plant_id', $plantId)->where('item_id', $itemId)->first();
if (! $motorTestingMaster) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item code not found in motor testing master table for the plant : '$plant->name'!",
], 404);
}
$output = [
'mot_subassembly_code' => $motorTestingMaster->subassembly_code ?? '',
'mot_model_name' => ($itemCode == '123456') ? 'SAMPLE TYPE' : $description,
'mot_non_isi_model' => $motorTestingMaster->isi_model ? '0' : '1',
'mot_phase' => $motorTestingMaster->phase ?? '',
'mot_hp' => $motorTestingMaster->hp ?? '',
'mot_kw' => $motorTestingMaster->kw ?? '',
'mot_volt' => $motorTestingMaster->volt ?? '',
'mot_cur' => $motorTestingMaster->current ?? '',
'mot_rpm' => $motorTestingMaster->rpm ?? '',
'mot_rate_torque_kg' => $motorTestingMaster->torque ?? '',
'mot_freq' => $motorTestingMaster->frequency ?? '',
'mot_conn' => $motorTestingMaster->connection ?? '',
'mot_ins_res_limit' => $motorTestingMaster->ins_res_limit ?? '',
'mot_ins_res_type' => $motorTestingMaster->ins_res_type ?? '',
'mot_category' => $category,
'mot_routine_test_time' => $motorTestingMaster->routine_test_time ?? '',
'mot_res_ry_ll' => $motorTestingMaster->res_ry_ll ?? '',
'mot_res_ry_ul' => $motorTestingMaster->res_ry_ul ?? '',
'mot_res_yb_ll' => $motorTestingMaster->res_yb_ll ?? '',
'mot_res_yb_ul' => $motorTestingMaster->res_yb_ul ?? '',
'mot_res_br_ll' => $motorTestingMaster->res_br_ll ?? '',
'mot_res_br_ul' => $motorTestingMaster->res_br_ul ?? '',
'mot_lock_volt_limit' => $motorTestingMaster->lock_volt_limit ?? '',
'mot_leak_cur_limit' => $motorTestingMaster->leak_cur_limit ?? '',
'mot_lock_cur_ll' => $motorTestingMaster->lock_cur_ll ?? '',
'mot_lock_cur_ul' => $motorTestingMaster->lock_cur_ul ?? '',
'mot_noload_cur_ll' => $motorTestingMaster->noload_cur_ll ?? '',
'mot_noload_cur_ul' => $motorTestingMaster->noload_cur_ul ?? '',
'mot_noload_pow_ll' => $motorTestingMaster->noload_pow_ll ?? '',
'mot_noload_pow_ul' => $motorTestingMaster->noload_pow_ul ?? '',
'mot_noload_spd_ll' => $motorTestingMaster->noload_spd_ll ?? '',
'mot_noload_spd_ul' => $motorTestingMaster->noload_spd_ul ?? '',
];
return response()->json($output, 200);
}
/**
* Update the specified resource in storage.
*/
public function update(Request $request, string $id)
{
//
}
/**
* Remove the specified resource from storage.
*/
public function destroy(string $id)
{
//
}
}