Files
pds/app/Http/Controllers/TestingPanelController.php
2025-07-08 19:00:23 +05:30

513 lines
23 KiB
PHP

<?php
namespace App\Http\Controllers;
use App\Models\Item;
use App\Models\Line;
use App\Models\Machine;
use App\Models\MotorTestingMaster;
use App\Models\Plant;
use App\Models\TestingPanelReading;
use DB;
use Filament\Notifications\Notification;
use Illuminate\Http\Request;
use Mpdf\Mpdf;
use chillerlan\QRCode\QROptions;
use chillerlan\QRCode\Output\QROutputInterface;
use Mpdf\QrCode\Output;
use Mpdf\QrCode\QrCode;
use Str;
class TestingPanelController extends Controller
{
/**
* Display a listing of the resource.
*/
public function index()
{
//
}
/**
* Store a newly created resource in storage.
*/
public function store(Request $request)
{
$expectedUser = env('API_AUTH_USER');
$expectedPw = env('API_AUTH_PW');
$header_auth = $request->header('Authorization');
$expectedToken = $expectedUser . ':' . $expectedPw;
if ("Bearer " . $expectedToken != $header_auth)
{
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Invalid authorization token!'
], 403);
}
$data = $request->all();
if ($data['plant_code'] == null || $data['plant_code'] == '')
{
// return response("ERROR: Please provide a valid plant code.", 400)
// ->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Plant code can't be empty!"
], 400);
}
else if (Str::length($data['plant_code']) < 4 || !is_numeric($data['plant_code']) || !preg_match('/^[1-9]\d{3,}$/', $data['plant_code']))//!ctype_digit($data['plant_code'])
{
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Invalid plant code found!"
], 400);
}
$plant = Plant::where('code', $data['plant_code'])->first();
if (!$plant) {
//return response("Plant not found.", 400)->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Plant not found!'
], 400);
}
$plantId = $plant->id;
$line = Line::where('group_work_center', $data['line_name'])->first();
if (!$line)
{
//return response("Line not found.", 400)->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Group work center not found!'
], 400);
}
$line = Line::where('group_work_center', $data['line_name'])->where('plant_id', $plantId)->first();
if (!$line)
{
//return response( "Line not found for the specified plant : {$data['plant_code']}",400)->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Group work center not found for the specified plant : '{$data['plant_code']}'!"
], 400);
}
$lineId = $line->id;
$machine = Machine::where('work_center', $data['machine_name'])->first();
if (!$machine)
{
// return response('Machine not found', 400)->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Work center not found!'
], 400);
}
$machine = Machine::where('work_center', $data['machine_name'])->where('plant_id', $plantId)->first();
if (!$machine)
{
// return response("Machine not found for the specified plant : {$data['plant_code']}", 400)->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Work center not found for the specified plant : '{$data['plant_code']}'!"
], 400);
}
$machine = Machine::where('work_center', $data['machine_name'])->where('line_id', $lineId)->first();
if (!$machine)
{
// return response("Machine not found for the specified line : {$data['line_name']}", 400)->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Work center not found for the specified Group work center : '{$data['line_name']}'!"
], 400);
}
$machine = Machine::where('work_center', $data['machine_name'])->where('plant_id', $plantId)->where('line_id', $lineId)->first();
if (!$machine) {
// return response('Machine not found for the specified plant and line', 400)
// ->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Work center not found for the specified plant and group work center!'
], 400);
}
$machineId = $machine->id;
try
{
$insertedSerials = [];
$missedItemCodes = [];
$duplicateItemCodes = [];
$existSnoCount = [];
if (!empty($data['item_codes']) && is_array($data['item_codes']))
{
foreach ($data['item_codes'] as $item)
{
$code = $item['item_code'] ?? null;
// Check if item_code is present
if ($code == '' || $code == null)
{
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item code can't be empty!"
], 400);
}
// Collect duplicates
if (isset($itemCodeCounts[$code]))
{
$itemCodeCounts[$code]++;
// Only add to duplicates array once
if ($itemCodeCounts[$code] == 2) {
$duplicateItemCodes[] = $code;
}
}
else
{
$itemCodeCounts[$code] = 1;
}
$motorTestingMaster = MotorTestingMaster::whereHas('item', function ($query) use ($item) {
$query->where('code', $item['item_code']);
})->where('plant_id', $plantId)->first();
if (!$motorTestingMaster) {
$missedItemCodes[] = $item['item_code'];
}
if (!empty($item['serial_numbers']) && is_array($item['serial_numbers'])) {
foreach ($item['serial_numbers'] as $serial)
{
$existSnoCount[] = $serial['serial_number'];
}
}
}
// If any duplicates found, return error
if (!empty($duplicateItemCodes)) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Duplicate item codes found in request: ' . implode(', ', $duplicateItemCodes)
], 400);
}
$uniqueInvalidCodes = array_unique($missedItemCodes);
if (!empty($uniqueInvalidCodes)) {
// return response("Item codes : ". implode(', ', $uniqueInvalidCodes)." not found in motor testing master for the specified plant {$plant->name}", 400)
// ->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item codes : ". implode(', ', $uniqueInvalidCodes)." not found in master for the specified plant : '{$plant->name}'!"
], 400);
}
$insertedSnoCount = [];
foreach ($data['item_codes'] as $item)
{
$motorTestingMaster = MotorTestingMaster::whereHas('item', callback: function ($query) use ($item) {
$query->where('code', $item['item_code']);
})->where('plant_id', $plantId)->first();
$motorTestingMasterId = $motorTestingMaster->id;
if (!empty($item['serial_numbers']) && is_array($item['serial_numbers']))
{
foreach ($item['serial_numbers'] as $serial)
{
//For update_count calculation
$updateCount = [
'plant_id' => $plantId,
'line_id' => $lineId,
'machine_id' => $machineId,
'motor_testing_master_id' => $motorTestingMasterId,
'serial_number' => $serial['serial_number'] ?? null,
'rework_count' => $serial['rework_count'] ?? 0,
];
// // Find the current max update_count for this composite key //updated_at
// // $maxUpdateCount = \App\Models\TestingPanelReading::where($updateCount)->max('update_count');
// $maxUpdateCount = TestingPanelReading::where($updateCount)->orderByDesc('update_count')->select('update_count')->first();
// // ->select(TestingPanelReading::raw('MAX(CAST(update_count AS INTEGER)) AS max_update_count'))->value('max_update_count');
// // ->value('update_count')
// First, get the maximum length
$maxLength = TestingPanelReading::where($updateCount)->selectRaw('MAX(LENGTH(update_count)) as max_length')->value('max_length');
// Then, get all records with that length
$lastUpdateCount = TestingPanelReading::where($updateCount)->whereRaw('LENGTH(update_count) = ?', [$maxLength])->orderByDesc('update_count')->select('update_count')->first();//->get();
$newUpdateCount = ($lastUpdateCount == null || $lastUpdateCount == '') ? 0 : (int)$lastUpdateCount?->update_count + 1;//$maxUpdateCount?->update_count
$updateCountString = (string)$newUpdateCount;
$row =
[
'plant_id' => $plantId,
'line_id' => $lineId,
'machine_id' => $machineId,
'motor_testing_master_id'=> $motorTestingMasterId,
'serial_number' => $serial['serial_number'] ?? null,
'output' => $serial['output'] ?? null,
'before_fr_volt' => $serial['before_fr_volt'] ?? null,
'before_fr_cur' => $serial['before_fr_cur'] ?? null,
'before_fr_pow' => $serial['before_fr_pow'] ?? null,
'before_fr_res_ry' => $serial['before_fr_res_ry'] ?? null,
'before_fr_res_yb' => $serial['before_fr_res_yb'] ?? null,
'before_fr_res_br' => $serial['before_fr_res_br'] ?? null,
'before_fr_ir' => $serial['before_fr_ir'] ?? null,
'before_fr_ir_r' => $serial['before_fr_ir_r'] ?? null,
'before_fr_ir_y' => $serial['before_fr_ir_y'] ?? null,
'before_fr_ir_b' => $serial['before_fr_ir_b'] ?? null,
'before_fr_freq' => $serial['before_fr_freq'] ?? null,
'before_fr_speed' => $serial['before_fr_speed'] ?? null,
'after_fr_vol' => $serial['after_fr_vol'] ?? null,
'after_fr_cur' => $serial['after_fr_cur'] ?? null,
'after_fr_pow' => $serial['after_fr_pow'] ?? null,
'after_fr_ir_hot' => $serial['after_fr_ir_hot'] ?? null,
'after_fr_ir_hot_r' => $serial['after_fr_ir_hot_r'] ?? null,
'after_fr_ir_hot_y' => $serial['after_fr_ir_hot_y'] ?? null,
'after_fr_ir_hot_b' => $serial['after_fr_ir_hot_b'] ?? null,
'after_fr_ir_cool' => $serial['after_fr_ir_cool'] ?? null,
'after_fr_ir_cool_r' => $serial['after_fr_ir_cool_r'] ?? null,
'after_fr_ir_cool_y' => $serial['after_fr_ir_cool_y'] ?? null,
'after_fr_ir_cool_b' => $serial['after_fr_ir_cool_b'] ?? null,
'after_fr_freq' => $serial['after_fr_freq'] ?? null,
'after_fr_speed' => $serial['after_fr_speed'] ?? null,
'after_fr_leak_cur' => $serial['after_fr_leak_cur'] ?? null,
'locked_rt_volt' => $serial['locked_rt_volt'] ?? null,
'locked_rt_cur' => $serial['locked_rt_cur'] ?? null,
'locked_rt_pow' => $serial['locked_rt_pow'] ?? null,
'no_load_pickup_volt' => $serial['no_load_pickup_volt'] ?? null,
'room_temperature' => $serial['room_temperature'] ?? null,
'hv_test' => $serial['hv_test'] ?? null,
'batch_number' => $serial['batch_number'] ?? null,
'batch_count' => $serial['batch_count'] ?? 0,
'result' => $serial['result'] ?? null,
'remark' => $serial['remark'] ?? null,
'rework_count' => $serial['rework_count'] ?? 0,
'output_flag' => $serial['output_flag'] ?? 0,
'tested_by' => $serial['tested_by'] ?? null,
'updated_by' => $serial['updated_by'] ?? null,
'created_at' => $serial['created_at'] ?? null,
'updated_at' => $serial['updated_at'] ?? $serial['created_at'],
'scanned_at' => $serial['scanned_at'] ?? null,
'update_count' => $updateCountString,
];
// Insert the new record
TestingPanelReading::create($row);
$insertedSerials[] = $serial['serial_number'] ?? '[unknown]';
$insertedSnoCount[] = $serial['serial_number'];
}
}
}
}
if (!empty($insertedSerials))
{
if(count($existSnoCount) == count($insertedSnoCount))
{
// $messages[] = "Inserted serial numbers are: " . implode(', ', $insertedSerials);
return response()->json([
'status_code' => 'SUCCESS',
'status_description' => 'Inserted serial numbers are: ' . implode(', ', $insertedSerials)
], 200);
}
else
{
$missingSno = array_diff($existSnoCount,$insertedSnoCount);
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Missed serial numbers are: " . implode(', ', $missingSno)
], 400);
}
}
}
catch (\Exception $e)
{
// return response($e->getMessage(), 500)->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Store testing panel readings internal server error : '.$e?->getCode()
], 500);
}
}
/**
* Display the specified resource.
*/
public function get_motor_master(Request $request)
{
$expectedUser = env('API_AUTH_USER');
$expectedPw = env('API_AUTH_PW');
$header_auth = $request->header('Authorization');
$expectedToken = $expectedUser . ':' . $expectedPw;
//$data = $request->all();
if ("Bearer " . $expectedToken != $header_auth)
{
return response()->json([
'status_code' => 'ERROR',
'status_description' => 'Invalid authorization token!'
], 403);
}
$plantCode = $request->header('plant-code');
$itemCode = $request->header('item-code');
// $description = $item ? $item->description : '';
if ($plantCode == null || $plantCode == '')
{
// return response("ERROR: Plant Name can't be empty", 400)
// ->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Plant code can't be empty!"
], 400);
}
else if (Str::length($plantCode) < 4 || !is_numeric($plantCode) || !preg_match('/^[1-9]\d{3,}$/', $plantCode))
{
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Invalid plant code found!"
], 400);
}
else if($itemCode == null || $itemCode == '')
{
// return response("ERROR: OBD Number can't be empty", 400)
// ->header('Content-Type', 'text/plain');
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item Code can't be empty!"
], 400);
}
else if(Str::length($itemCode) < 6 || !ctype_alnum($itemCode))
{
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Invalid item code found!"
], 400);
}
$plant = Plant::where('code', $plantCode)->first();
if (!$plant) {
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Plant not found!"
], 400);
}
$plantId = $plant->id;
$item = Item::where('code', $itemCode)->first();
if (!$item)
{
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item Code not found in item table!"
], 404);
}
$item = Item::where('plant_id', $plantId)->where('code', $itemCode)->first();
if (!$item)
{
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item Code not found in item table for the plant : '$plant->name'!"
], 404);
}
// Get description or empty string if not found
$description = $item ? $item->description : '';
$category = $item ? $item->category : '';
$motorTestingMaster = MotorTestingMaster::where('plant_id', $plantId)->where('item_id', $item->id)->first();
if (!$motorTestingMaster)
{
return response()->json([
'status_code' => 'ERROR',
'status_description' => "Item Code not found in motor testing master table for the plant : '$plant->name'!"
], 404);
}
$output = [
"mot_model_name" => $description,
"mot_non_isi_model" => $motorTestingMaster->isi_model ? "0" :"1",
"mot_phase" => $motorTestingMaster->phase ?? "",
"mot_hp" => $motorTestingMaster->hp ?? "",
"mot_kw" => $motorTestingMaster->kw ?? "",
"mot_volt" => $motorTestingMaster->volt ?? "",
"mot_cur" => $motorTestingMaster->current ?? "",
"mot_rpm" => $motorTestingMaster->rpm ?? "",
"mot_rate_torque_kg" => $motorTestingMaster->torque ?? "",
"mot_freq" => $motorTestingMaster->frequency ?? "",
"mot_conn" => $motorTestingMaster->connection ?? "",
"mot_ins_res_limit" => $motorTestingMaster->ins_res_limit ?? "",
"mot_ins_res_type" => $motorTestingMaster->ins_res_type ?? "",
"mot_category" => $category,
"mot_routine_test_time" => $motorTestingMaster->routine_test_time ?? "",
"mot_res_ry_ll" => $motorTestingMaster->res_ry_ll ?? "",
"mot_res_ry_ul" => $motorTestingMaster->res_ry_ul ?? "",
"mot_res_yb_ll" => $motorTestingMaster->res_yb_ll ?? "",
"mot_res_yb_ul" => $motorTestingMaster->res_yb_ul ?? "",
"mot_res_br_ll" => $motorTestingMaster->res_br_ll ?? "",
"mot_res_br_ul" => $motorTestingMaster->res_br_ul ?? "",
"mot_lock_volt_limit" => $motorTestingMaster->lock_volt_limit ?? "",
"mot_leak_cur_limit" => $motorTestingMaster->leak_cur_limit ?? "",
"mot_lock_cur_ll" => $motorTestingMaster->lock_cur_ll ?? "",
"mot_lock_cur_ul" => $motorTestingMaster->lock_cur_ul ?? "",
"mot_noload_cur_ll" => $motorTestingMaster->noload_cur_ll ?? "",
"mot_noload_cur_ul" => $motorTestingMaster->noload_cur_ul ?? "",
"mot_noload_pow_ll" => $motorTestingMaster->noload_pow_ll ?? "",
"mot_noload_pow_ul" => $motorTestingMaster->noload_pow_ul ?? "",
"mot_noload_spd_ll" => $motorTestingMaster->noload_spd_ll ?? "",
"mot_noload_spd_ul" => $motorTestingMaster->noload_spd_ul ?? "",
];
return response()->json($output, 200);
}
/**
* Update the specified resource in storage.
*/
public function update(Request $request, string $id)
{
//
}
/**
* Remove the specified resource from storage.
*/
public function destroy(string $id)
{
//
}
}