From 1cc78f8e68561b6340323c50436b5e03cd996904 Mon Sep 17 00:00:00 2001
From: dhanabalan <digitalmanufacturingiiot@gmail.com>
Date: Tue, 6 Oct 2026 11:31:17 +0530
Subject: [PATCH] changed logic in laser idle report

---
 .../Commands/SendLaserIdleHourReport.php      | 113 +++++++++++++-----
 1 file changed, 85 insertions(+), 28 deletions(-)

diff --git a/app/Console/Commands/SendLaserIdleHourReport.php b/app/Console/Commands/SendLaserIdleHourReport.php
index bc825d7b..4d4041ba 100644
--- a/app/Console/Commands/SendLaserIdleHourReport.php
+++ b/app/Console/Commands/SendLaserIdleHourReport.php
@@ -127,48 +127,105 @@ class SendLaserIdleHourReport extends Command
                         return (float) ($record->man_marked_status ?? 0);
                     });
 
-                $totalExpectedMinutes =
-                    $machineRecords
-                        ->where('motor_machine_name', $machineName)
-                        ->sum(fn ($record) => (float) ($record->motor_expected_time ?? 0))
+                $totalExpectedMilliseconds =
+    $machineRecords
+        ->where('motor_machine_name', $machineName)
+        ->sum(function ($record) {
 
-                    + $machineRecords
-                        ->where('pump_machine_name', $machineName)
-                        ->sum(fn ($record) => (float) ($record->pump_expected_time ?? 0))
+            $value = (string) ($record->motor_expected_time ?? '0');
 
-                    + $machineRecords
-                        ->where('name_plate_machine_name', $machineName)
-                        ->sum(fn ($record) => (float) ($record->name_plate_expected_time ?? 0))
+            [$seconds, $milliseconds] = array_pad(
+                explode('.', $value, 2),
+                2,
+                '0'
+            );
 
-                    + $machineRecords
-                        ->where('motor_machine_name', $machineName)
-                        ->sum(fn ($record) => (float) ($record->man_mark_expected_time ?? 0));
+            // Keep exactly 3 digits for milliseconds
+            $milliseconds = substr(str_pad($milliseconds, 3, '0'), 0, 3);
+
+            return ((int) $seconds * 1000) + (int) $milliseconds;
+        })
+
+    + $machineRecords
+        ->where('pump_machine_name', $machineName)
+        ->sum(function ($record) {
+
+            $value = (string) ($record->pump_expected_time ?? '0');
+
+            [$seconds, $milliseconds] = array_pad(
+                explode('.', $value, 2),
+                2,
+                '0'
+            );
+
+            $milliseconds = substr(str_pad($milliseconds, 3, '0'), 0, 3);
+
+            return ((int) $seconds * 1000) + (int) $milliseconds;
+        })
+
+    + $machineRecords
+        ->where('name_plate_machine_name', $machineName)
+        ->sum(function ($record) {
+
+            $value = (string) ($record->name_plate_expected_time ?? '0');
+
+            [$seconds, $milliseconds] = array_pad(
+                explode('.', $value, 2),
+                2,
+                '0'
+            );
+
+            $milliseconds = substr(str_pad($milliseconds, 3, '0'), 0, 3);
+
+            return ((int) $seconds * 1000) + (int) $milliseconds;
+        })
+
+    + $machineRecords
+        ->where('motor_machine_name', $machineName)
+        ->sum(function ($record) {
+
+            $value = (string) ($record->man_mark_expected_time ?? '0');
+
+            [$seconds, $milliseconds] = array_pad(
+                explode('.', $value, 2),
+                2,
+                '0'
+            );
+
+            $milliseconds = substr(str_pad($milliseconds, 3, '0'), 0, 3);
+
+            return ((int) $seconds * 1000) + (int) $milliseconds;
+        });
 
 
-                // Keep only 3 decimal places
-                $totalExpectedMinutes = round($totalExpectedMinutes, 3);
+// Convert total milliseconds to total seconds
+$totalExpectedSeconds = $totalExpectedMilliseconds / 1000;
 
 
-                // Convert total minutes into hours + minutes
-                $totalHours = floor($totalExpectedMinutes / 60);
-
-                $totalMinutes = floor($totalExpectedMinutes % 60);
-
-                $totalLaserOnHours = "{$totalHours} hr {$totalMinutes} min";
+// Convert seconds to minutes
+$totalExpectedMinutes = $totalExpectedSeconds / 60;
 
 
-                // Laser OFF
-                $totalLaserOnHoursValue = $totalExpectedMinutes / 60;
+// Convert minutes to hours + minutes
+$totalHours = floor($totalExpectedMinutes / 60);
 
-                $totalLaserOffHoursValue = 22.5 - $totalLaserOnHoursValue;
+$totalMinutes = floor($totalExpectedMinutes % 60);
 
-                $totalLaserOffHoursValue = max(0, $totalLaserOffHoursValue);
+$totalLaserOnHours = "{$totalHours} hr {$totalMinutes} min";
 
-                $offHours = floor($totalLaserOffHoursValue);
 
-                $offMinutes = floor(($totalLaserOffHoursValue - $offHours) * 60);
+// Laser OFF
+$totalLaserOnHoursValue = $totalExpectedMinutes / 60;
 
-                $totalLaserOffHours = "{$offHours} hr {$offMinutes} min";
+$totalLaserOffHoursValue = max(0, 22.5 - $totalLaserOnHoursValue);
+
+$offHours = floor($totalLaserOffHoursValue);
+
+$offMinutes = floor(
+    ($totalLaserOffHoursValue - $offHours) * 60
+);
+
+$totalLaserOffHours = "{$offHours} hr {$offMinutes} min";
 
                 $tableData[] = [
                     'no' => $no++,