727 lines
28 KiB
PHP
727 lines
28 KiB
PHP
<?php
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namespace App\Http\Controllers;
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use App\Models\Item;
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use App\Models\MotorTestingMaster;
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use App\Models\Plant;
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use App\Models\TestingPanelReading;
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use DB;
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use Filament\Notifications\Notification;
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use Illuminate\Http\Request;
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use Mpdf\Mpdf;
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use SimpleSoftwareIO\QrCode\Facades\QrCode;
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class TestingPanelController extends Controller
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{
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/**
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* Display a listing of the resource.
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*/
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public function index()
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{
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//
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}
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public function downloadQrPdf($palletNo)
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{
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$qrBinary = QrCode::format('png')->size(70)->generate($palletNo); // Adjust size as needed
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$qrBase64 = base64_encode($qrBinary);
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$html = '
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<html>
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<head>
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<style>
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body {
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margin: 0;
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padding: 0;
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width: 60mm;
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height: 14mm;
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font-size: 10pt;
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font-family: DejaVu Sans, sans-serif;
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}
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.sticker-table {
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width: 60mm;
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height: 14mm;
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border-collapse: collapse;
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}
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.qr-cell {
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width: 14mm;
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text-align: left;
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vertical-align: middle;
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padding-left: 5mm;
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padding-top: 2mm;
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}
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.text-cell {
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text-align: left;
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vertical-align: middle;
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font-size: 12pt;
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padding-left: 7mm;
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padding-top: 2mm;
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white-space: nowrap;
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overflow: hidden;
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text-overflow: ellipsis;
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font-weight: bold;
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}
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img.qr {
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width: 10mm;
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height: 10mm;
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display: block;
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}
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</style>
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</head>
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<body>
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<table class="sticker-table">
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<tr>
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<td class="qr-cell">
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<img class="qr" src="data:image/png;base64,' . $qrBase64 . '" alt="QR" />
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</td>
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<td class="text-cell">
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' . htmlspecialchars($palletNo) . '
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</td>
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</tr>
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</table>
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</body>
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</html>
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';
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$mpdf = new Mpdf([
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'mode' => 'utf-8',
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'format' => [60, 14],
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'margin_left' => 0,
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'margin_right' => 0,
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'margin_top' => 0,
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'margin_bottom' => 0,
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]);
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$mpdf->WriteHTML($html);
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$mpdf->Output(); // This directly flushes output as PDF
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exit;
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// $mpdf->WriteHTML($html);
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// return response($mpdf->Output('qr-code.pdf', 'S'), 200, [
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// 'Content-Type' => 'application/pdf',
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// //'Content-Disposition' => 'attachment; filename="qr-code.pdf"'
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// 'Content-Disposition' => 'inline; filename="qr-code.pdf"'
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// ]);
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}
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// public function downloadQrPdf($palletNo)
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// {
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// // 1. Generate TSPL commands
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// $labelContent = <<<EOT
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// SIZE 60 mm,14 mm
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// GAP 2 mm,0 mm
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// DIRECTION 1
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// CLS
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// QRCODE 20,20,L,5,A,0,"$palletNo"
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// TEXT 160,30,"0",0,12,12,"$palletNo"
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// PRINT 1
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// EOT;
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// $filePath = '/tmp/labelprint.txt';
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// file_put_contents($filePath, $labelContent);
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// //$printerShare = '//LASER-STANDBY/TSC TTP';
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// $tempFile = '/tmp/labelprint.txt';
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// $printerIp = '172.31.31.250'; // Printer server IP
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// $username = 'admin'; // SMB username
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// $password = 'admin'; // SMB password (can be empty, but better with password)
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// $printerShare = "//$printerIp/TSC_TTP_244 Pro"; // SMB share path
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// $tempFile = $filePath;
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// $command = "smbclient \"$printerShare\" -U \"$username%$password\" -c \"put $tempFile labelprint.txt\"";
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// exec($command, $output, $status);
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// // $tempFile = '/tmp/labelprint.txt';
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// // $printerName = 'TSC_TTP_244_Pro'; // Replace with your actual CUPS printer queue name
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// // $command = "lp -d $printerName -o raw $tempFile";
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// // exec($command, $output, $status);
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// if ($status === 0) {
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// return response("Print sent to printer.");
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// } else {
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// return response("Print failed. Output: " . implode("\n", $output));
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// }
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// }
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// public function downloadQrPdf($palletNo)
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// {
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// $tspl = <<<EOT
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// SIZE 40 mm,30 mm
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// GAP 2 mm,0 mm
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// CLS
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// TEXT 50,50,"0",0,1,1,"Hello, TSC!"
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// PRINT 1
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// EOT;
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// // Save TSPL to a temporary file
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// $tmpFile = tempnam(sys_get_temp_dir(), 'tsc_') . '.tspl';
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// file_put_contents($tmpFile, $tspl);
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// // Print using CUPS (replace with your actual printer name)
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// $printerName = "TSC TTP-244 Pro"; // Example, use the exact name from CUPS
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// $command = "lp -d \"$printerName\" \"$tmpFile\" 2>&1";
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// exec($command, $output, $return_var);
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// $outputStr = implode("\n", $output);
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// unlink($tmpFile);
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// if ($return_var === 0) {
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// return "Label sent to printer!";
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// }
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// else
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// {
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// return "Failed to send label to printer. Error: " . $outputStr;
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// }
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// }
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// public function downloadQrPdf($palletNo)
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// {
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// // TSPL commands for test label
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// $labelContent = <<<EOT
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// SIZE 60 mm,14 mm
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// GAP 3 mm,0 mm
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// OFFSET 0 mm
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// DIRECTION 1
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// CLS
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// QRCODE 35,21,L,4,A,0,"$palletNo"
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// TEXT 180,50,"4",0,1,1,"$palletNo"
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// PRINT 1
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// EOT;
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// //A : error correction level:
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// $escapedContent = escapeshellarg($labelContent);
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// $printerName = '4';
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// $command = "echo $escapedContent | lp -d \"$printerName\" -o raw";
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// exec($command, $output, $status);
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// if ($status === 0) {
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// return response("Test print sent to printer successfully.");
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// } else {
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// return response("Print failed. Output: " . implode("\n", $output));
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// }
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// }
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// public function downloadQrPdf($palletNo)
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// {
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// // TSPL label content (no indentation in heredoc)
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// $labelContent = <<<EOT
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// SIZE 60 mm,14 mm
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// GAP 2 mm,0 mm
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// DIRECTION 1
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// CLS
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// TEXT 10,10,"1",0,6,6,"Test"
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// PRINT 1
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// EOT;
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// $printerName = '4';
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// //TEXT x, y, font, rotation, x_multiplication, y_multiplication, "text"
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// // $command = "echo \"$labelContent\" | lp -d \"$printerName\" -o raw";
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// // exec($command, $output, $status);
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// // Save label content to a temp file
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// $tempFile = sys_get_temp_dir() . '/label.txt';
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// file_put_contents($tempFile, $labelContent);
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// // Send the temp file to the printer
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// $command = "cat " . escapeshellarg($tempFile) . " | lp -d " . escapeshellarg($printerName) . " -o raw";
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// exec($command, $output, $status);
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// // Delete the temp file
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// unlink($tempFile);
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// if ($status === 0) {
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// return response("TSPL command sent to printer.");
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// } else {
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// return response("TSPL print failed. Output: " . implode("\n", $output));
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// }
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// }
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/**
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* Store a newly created resource in storage.
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*/
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public function store(Request $request)
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{
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$expectedUser = env('API_AUTH_USER');
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$expectedPw = env('API_AUTH_PW');
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$header_auth = $request->header('Authorization');
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$expectedToken = $expectedUser . ':' . $expectedPw;
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if("Bearer " . $expectedToken !== $header_auth)
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{
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return response("Unauthorized", 403)
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->header('Content-Type', 'text/plain');
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}
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$data = $request->all();
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if ($data['plant_code'] == '' || !ctype_digit($data['plant_code'])) {
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// return response("ERROR: Please provide a valid plant code.", 400)
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// ->header('Content-Type', 'text/plain');
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return response()->json([
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'status_code' => 'ERROR',
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'status_description' => 'Please provide a valid plant code.'
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], 400);
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}
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$plant = Plant::where('code', $data['plant_code'])->first();
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if (!$plant) {
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//return response("Plant not found.", 400)->header('Content-Type', 'text/plain');
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return response()->json([
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'status_code' => 'ERROR',
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'status_description' => 'Plant not found.'
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], 400);
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}
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$plantId = $plant->id;
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$line = \App\Models\Line::where('name', $data['line_name'])->first();
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if (!$line)
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{
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//return response("Line not found.", 400)->header('Content-Type', 'text/plain');
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return response()->json([
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'status_code' => 'ERROR',
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'status_description' => 'Line not found.'
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], 400);
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}
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$line = \App\Models\Line::where('name', $data['line_name'])
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->where('plant_id', $plantId)
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->first();
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if (!$line)
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{
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//return response( "Line not found for the specified plant : {$data['plant_code']}",400)->header('Content-Type', 'text/plain');
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return response()->json([
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'status_code' => 'ERROR',
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'status_description' => "Line not found for the specified plant : {$data['plant_code']}."
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], 400);
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}
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$lineId = $line->id;
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$machine = \App\Models\Machine::where('name', $data['machine_name'])
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->first();
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if (!$machine)
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{
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// return response('Machine not found', 400)->header('Content-Type', 'text/plain');
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return response()->json([
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'status_code' => 'ERROR',
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'status_description' => 'Machine not found.'
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], 400);
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}
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$machine = \App\Models\Machine::where('name', $data['machine_name'])
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->where('plant_id', $plantId)
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->first();
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if (!$machine)
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{
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// return response("Machine not found for the specified plant : {$data['plant_code']}", 400)->header('Content-Type', 'text/plain');
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return response()->json([
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'status_code' => 'ERROR',
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'status_description' => "Machine not found for the specified plant : {$data['plant_code']}."
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], 400);
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}
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$machine = \App\Models\Machine::where('name', $data['machine_name'])
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->where('line_id', $lineId)
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->first();
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if (!$machine)
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{
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// return response("Machine not found for the specified line : {$data['line_name']}", 400)->header('Content-Type', 'text/plain');
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return response()->json([
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'status_code' => 'ERROR',
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'status_description' => "Machine not found for the specified line : {$data['line_name']}."
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], 400);
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}
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$machine = \App\Models\Machine::where('name', $data['machine_name'])
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->where('plant_id', $plantId)
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->where('line_id', $lineId)
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->first();
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if (!$machine) {
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// return response('Machine not found for the specified plant and line', 400)
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// ->header('Content-Type', 'text/plain');
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return response()->json([
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'status_code' => 'ERROR',
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'status_description' => 'Machine not found for the specified plant and line.'
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], 400);
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}
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$machineId = $machine->id;
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try
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{
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$insertedSerials = [];
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$missedItemCodes = [];
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$duplicateItemCodes = [];
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$existSnoCount = [];
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if (!empty($data['item_codes']) && is_array($data['item_codes']))
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{
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foreach ($data['item_codes'] as $item)
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{
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$code = $item['item_code'] ?? null;
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// Check if item_code is present
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if ($code == '')
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{
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return response()->json([
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'status_code' => 'ERROR',
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'status_description' => 'Item code cannot be empty.'
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], 400);
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}
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// Collect duplicates
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if (isset($itemCodeCounts[$code]))
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{
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$itemCodeCounts[$code]++;
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// Only add to duplicates array once
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if ($itemCodeCounts[$code] == 2) {
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$duplicateItemCodes[] = $code;
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}
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}
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else
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{
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$itemCodeCounts[$code] = 1;
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}
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$motorTestingMaster = MotorTestingMaster::whereHas('item', function ($query) use ($item) {
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$query->where('code', $item['item_code']);
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})->where('plant_id', $plantId)->first();
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if (!$motorTestingMaster) {
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$missedItemCodes[] = $item['item_code'];
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}
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if (!empty($item['serial_numbers']) && is_array($item['serial_numbers'])) {
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foreach ($item['serial_numbers'] as $serial)
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{
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$existSnoCount[] = $serial['serial_number'];
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}
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}
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}
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// If any duplicates found, return error
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if (!empty($duplicateItemCodes)) {
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return response()->json([
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'status_code' => 'ERROR',
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'status_description' => 'Duplicate item codes found in request: ' . implode(', ', $duplicateItemCodes)
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], 400);
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}
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$uniqueInvalidCodes = array_unique($missedItemCodes);
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if (!empty($uniqueInvalidCodes)) {
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// return response("Item codes : ". implode(', ', $uniqueInvalidCodes)." not found in motor testing master for the specified plant {$plant->name}", 400)
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// ->header('Content-Type', 'text/plain');
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return response()->json([
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'status_code' => 'ERROR',
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'status_description' => "Item codes : ". implode(', ', $uniqueInvalidCodes)." not found in master for the specified plant : {$plant->name}"
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], 400);
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}
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$insertedSnoCount = [];
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foreach ($data['item_codes'] as $item)
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{
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$motorTestingMaster = MotorTestingMaster::whereHas('item', callback: function ($query) use ($item) {
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$query->where('code', $item['item_code']);
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})->where('plant_id', $plantId)->first();
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$motorTestingMasterId = $motorTestingMaster->id;
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if (!empty($item['serial_numbers']) && is_array($item['serial_numbers']))
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{
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foreach ($item['serial_numbers'] as $serial)
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{
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//For update_count calculation
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$updateCount = [
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'plant_id' => $plantId,
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'line_id' => $lineId,
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'machine_id' => $machineId,
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'motor_testing_master_id' => $motorTestingMasterId,
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'serial_number' => $serial['serial_number'] ?? null,
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'rework_count' => $serial['rework_count'] ?? 0,
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];
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// Find the current max update_count for this composite key
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// $maxUpdateCount = \App\Models\TestingPanelReading::where($updateCount)->max('update_count');
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$maxUpdateCount = TestingPanelReading::where($updateCount)
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->select(TestingPanelReading::raw('MAX(CAST(update_count AS INTEGER)) AS max_update_count'))
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->value('max_update_count');
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$newUpdateCount = ($maxUpdateCount === null || $maxUpdateCount === '') ? 0 : $maxUpdateCount + 1;
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$updateCountString = (string) $newUpdateCount;
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$row =
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[
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'plant_id' => $plantId,
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'line_id' => $lineId,
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'machine_id' => $machineId,
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'motor_testing_master_id'=> $motorTestingMasterId,
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'serial_number' => $serial['serial_number'] ?? null,
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'output' => $serial['output'] ?? null,
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'before_fr_volt' => $serial['before_fr_volt'] ?? null,
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'before_fr_cur' => $serial['before_fr_cur'] ?? null,
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'before_fr_pow' => $serial['before_fr_pow'] ?? null,
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'before_fr_res_ry' => $serial['before_fr_res_ry'] ?? null,
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'before_fr_res_yb' => $serial['before_fr_res_yb'] ?? null,
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'before_fr_res_br' => $serial['before_fr_res_br'] ?? null,
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'before_fr_ir' => $serial['before_fr_ir'] ?? null,
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'before_fr_ir_r' => $serial['before_fr_ir_r'] ?? null,
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'before_fr_ir_y' => $serial['before_fr_ir_y'] ?? null,
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'before_fr_ir_b' => $serial['before_fr_ir_b'] ?? null,
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'before_fr_freq' => $serial['before_fr_freq'] ?? null,
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'before_fr_speed' => $serial['before_fr_speed'] ?? null,
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'after_fr_vol' => $serial['after_fr_vol'] ?? null,
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'after_fr_cur' => $serial['after_fr_cur'] ?? null,
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'after_fr_pow' => $serial['after_fr_pow'] ?? null,
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'after_fr_ir_hot' => $serial['after_fr_ir_hot'] ?? null,
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'after_fr_ir_hot_r' => $serial['after_fr_ir_hot_r'] ?? null,
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'after_fr_ir_hot_y' => $serial['after_fr_ir_hot_y'] ?? null,
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'after_fr_ir_hot_b' => $serial['after_fr_ir_hot_b'] ?? null,
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'after_fr_ir_cool' => $serial['after_fr_ir_cool'] ?? null,
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'after_fr_ir_cool_r' => $serial['after_fr_ir_cool_r'] ?? null,
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'after_fr_ir_cool_y' => $serial['after_fr_ir_cool_y'] ?? null,
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'after_fr_ir_cool_b' => $serial['after_fr_ir_cool_b'] ?? null,
|
|
'after_fr_freq' => $serial['after_fr_freq'] ?? null,
|
|
'after_fr_speed' => $serial['after_fr_speed'] ?? null,
|
|
'after_fr_leak_cur' => $serial['after_fr_leak_cur'] ?? null,
|
|
'locked_rt_volt' => $serial['locked_rt_volt'] ?? null,
|
|
'locked_rt_cur' => $serial['locked_rt_cur'] ?? null,
|
|
'locked_rt_pow' => $serial['locked_rt_pow'] ?? null,
|
|
'no_load_pickup_volt' => $serial['no_load_pickup_volt'] ?? null,
|
|
'room_temperature' => $serial['room_temperature'] ?? null,
|
|
'hv_test' => $serial['hv_test'] ?? null,
|
|
'batch_number' => $serial['batch_number'] ?? null,
|
|
'batch_count' => $serial['batch_count'] ?? 0,
|
|
'result' => $serial['result'] ?? null,
|
|
'remark' => $serial['remark'] ?? null,
|
|
'rework_count' => $serial['rework_count'] ?? 0,
|
|
'output_flag' => $serial['output_flag'] ?? 0,
|
|
'tested_by' => $serial['tested_by'] ?? null,
|
|
'updated_by' => $serial['updated_by'] ?? null,
|
|
'created_at' => $serial['created_at'] ?? null,
|
|
'updated_at' => $serial['updated_at'] ?? $serial['created_at'],
|
|
'scanned_at' => $serial['scanned_at'] ?? null,
|
|
'update_count' => $updateCountString,
|
|
];
|
|
|
|
// Insert the new record
|
|
TestingPanelReading::create($row);
|
|
$insertedSerials[] = $serial['serial_number'] ?? '[unknown]';
|
|
$insertedSnoCount[] = $serial['serial_number'];
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
if (!empty($insertedSerials))
|
|
{
|
|
if(count($existSnoCount) == count($insertedSnoCount))
|
|
{
|
|
// $messages[] = "Inserted serial numbers are: " . implode(', ', $insertedSerials);
|
|
return response()->json([
|
|
'status_code' => 'SUCCESS',
|
|
'status_description' => 'Inserted serial numbers are: ' . implode(', ', $insertedSerials)
|
|
], 200);
|
|
}
|
|
else
|
|
{
|
|
// $missingSno = array_diff($existSnoCount,$insertedSnoCount);
|
|
// $messages[] = "Missed serial numbers are: " . implode(', ', $missingSno);
|
|
|
|
return response()->json([
|
|
'status_code' => 'ERROR',
|
|
'status_description' => 'Missed serial numbers are: " . implode(', ', $missingSno)'
|
|
], 400);
|
|
}
|
|
|
|
}
|
|
|
|
// return response("" . implode("\n", $messages), 200)
|
|
// ->header('Content-Type', 'text/plain');
|
|
}
|
|
catch (\Exception $e)
|
|
{
|
|
// return response($e->getMessage(), 500)->header('Content-Type', 'text/plain');
|
|
|
|
return response()->json([
|
|
'status_code' => 'ERROR',
|
|
'status_description' => 'Internal Sever Error : '.$e?->getCode()
|
|
], 500);
|
|
}
|
|
}
|
|
|
|
/**
|
|
* Display the specified resource.
|
|
*/
|
|
public function get_motor_master(Request $request)
|
|
{
|
|
$expectedUser = env('API_AUTH_USER');
|
|
$expectedPw = env('API_AUTH_PW');
|
|
$header_auth = $request->header('Authorization');
|
|
$expectedToken = $expectedUser . ':' . $expectedPw;
|
|
|
|
if("Bearer " . $expectedToken !== $header_auth)
|
|
{
|
|
return response("Unauthorized", 403)
|
|
->header('Content-Type', 'text/plain');
|
|
}
|
|
|
|
//$data = $request->all();
|
|
|
|
if ("Bearer " . $expectedToken !== $header_auth)
|
|
{
|
|
return response()->json([
|
|
'status_code' => 'ERROR',
|
|
'status_description' => 'Invalid authorization token'
|
|
], 403);
|
|
}
|
|
|
|
$plantCode = $request->header('plant-code');
|
|
$itemCode = $request->header('item-code');
|
|
// $description = $item ? $item->description : '';
|
|
|
|
// Fetch item by code
|
|
$item = Item::where('code', $itemCode)->first();
|
|
|
|
// Get description or empty string if not found
|
|
$description = $item ? $item->description : '';
|
|
|
|
$category = $item ? $item->category : '';
|
|
if ($plantCode === null || $plantCode === '')
|
|
{
|
|
// return response("ERROR: Plant Name can't be empty", 400)
|
|
// ->header('Content-Type', 'text/plain');
|
|
return response()->json([
|
|
'status_code' => 'ERROR',
|
|
'status_description' => "Plant Name cannot be empty"
|
|
], 400);
|
|
}
|
|
else if($itemCode == null || $itemCode == '')
|
|
{
|
|
// return response("ERROR: OBD Number can't be empty", 400)
|
|
// ->header('Content-Type', 'text/plain');
|
|
return response()->json([
|
|
'status_code' => 'ERROR',
|
|
'status_description' => "Item Code cannot be empty"
|
|
], 400);
|
|
}
|
|
|
|
$plant = Plant::where('code', $plantCode)->first();
|
|
|
|
if (!$plant) {
|
|
return response()->json([
|
|
'status_code' => 'ERROR',
|
|
'status_description' => "Plant not found"
|
|
], 400);
|
|
}
|
|
|
|
$plantId = $plant->id;
|
|
|
|
$item = Item::where('code', $itemCode)->first();
|
|
|
|
if (!$item)
|
|
{
|
|
return response()->json([
|
|
'status_code' => 'ERROR',
|
|
'status_description' => "Item Code not found in item table for the plant : $plant->name"
|
|
], 404);
|
|
}
|
|
|
|
$motorTestingMaster = MotorTestingMaster::where('plant_id', $plant->id)
|
|
->where('item_id', $item->id)
|
|
->first();
|
|
|
|
if (!$motorTestingMaster)
|
|
{
|
|
return response()->json([
|
|
'status_code' => 'ERROR',
|
|
'status_description' => "Item Code not found in master table for the plant : $plant->name"
|
|
], 404);
|
|
}
|
|
|
|
$output = [
|
|
"mot_model_name" => $description ?? "",
|
|
"mot_non_isi_model" => $motorTestingMaster->isi_model ? "0" :"1",
|
|
"mot_phase" => $motorTestingMaster->phase ?? "",
|
|
"mot_hp" => $motorTestingMaster->hp ?? "",
|
|
"mot_kw" => $motorTestingMaster->kw ?? "",
|
|
"mot_volt" => $motorTestingMaster->volt ?? "",
|
|
"mot_cur" => $motorTestingMaster->current ?? "",
|
|
"mot_rpm" => $motorTestingMaster->rpm ?? "",
|
|
"mot_rate_torque_kg" => $motorTestingMaster->torque ?? "",
|
|
"mot_freq" => $motorTestingMaster->frequency ?? "",
|
|
"mot_conn" => $motorTestingMaster->connection ?? "",
|
|
"mot_ins_res_limit" => $motorTestingMaster->ins_res_limit ?? "",
|
|
"mot_ins_res_type" => $motorTestingMaster->ins_res_type ?? "",
|
|
"mot_category" => $category ?? "",
|
|
"mot_routine_test_time" => $motorTestingMaster->routine_test_time ?? "",
|
|
"mot_res_ry_ll" => $motorTestingMaster->res_ry_ll ?? "",
|
|
"mot_res_ry_ul" => $motorTestingMaster->res_ry_ul ?? "",
|
|
"mot_res_yb_ll" => $motorTestingMaster->res_yb_ll ?? "",
|
|
"mot_res_yb_ul" => $motorTestingMaster->res_yb_ul ?? "",
|
|
"mot_res_br_ll" => $motorTestingMaster->res_br_ll ?? "",
|
|
"mot_res_br_ul" => $motorTestingMaster->res_br_ul ?? "",
|
|
"mot_lock_volt_limit" => $motorTestingMaster->lock_volt_limit ?? "",
|
|
"mot_leak_cur_limit" => $motorTestingMaster->leak_cur_limit ?? "",
|
|
"mot_lock_cur_ll" => $motorTestingMaster->lock_cur_ll ?? "",
|
|
"mot_lock_cur_ul" => $motorTestingMaster->lock_cur_ul ?? "",
|
|
"mot_noload_cur_ll" => $motorTestingMaster->noload_cur_ll ?? "",
|
|
"mot_noload_cur_ul" => $motorTestingMaster->noload_cur_ul ?? "",
|
|
"mot_noload_pow_ll" => $motorTestingMaster->noload_pow_ll ?? "",
|
|
"mot_noload_pow_ul" => $motorTestingMaster->noload_pow_ul ?? "",
|
|
"mot_noload_spd_ll" => $motorTestingMaster->noload_spd_ll ?? "",
|
|
"mot_noload_spd_ul" => $motorTestingMaster->noload_spd_ul ?? "",
|
|
];
|
|
|
|
|
|
return response()->json($output, 200);
|
|
|
|
}
|
|
|
|
/**
|
|
* Update the specified resource in storage.
|
|
*/
|
|
public function update(Request $request, string $id)
|
|
{
|
|
//
|
|
}
|
|
|
|
/**
|
|
* Remove the specified resource from storage.
|
|
*/
|
|
public function destroy(string $id)
|
|
{
|
|
//
|
|
}
|
|
}
|